Maximize uptime and reduce maintenance costs

Inspections of wind power plants are expensive and time-consuming, and it is difficult to access mechanical and electrical systems for inspection; wind turbine components are located at high altitudes or in confined spaces, or are blocked or isolated; facilities and equipment are susceptible to high temperatures and sudden severe weather conditions. Failures can result in costly downtime or accidents, so preventive maintenance and regular inspections are crucial.

Download Brochure    Contact an expert

Key Inspection and Maintenance Areas for Wind Turbines

FLIR solutions for wind power maintenance can be used in various stages of the preventative maintenance of turbine components, including:

Anemometer 

The anemometer transmits rotational data to a control center, which is responsible for positioning the turbine into the wind. Maintenance personnel can use infrared imaging to check electrical connections to ensure data continues to flow.

Rotor Bearings

Using an infrared video scope, maintenance personnel can look inside tight-bearing housings and look for signs of overheating.

Gear Box Cooling System

Regular inspections with thermal imaging cameras and electrical inspections with digital multimeters can provide months of warning before a failure occurs, avoiding costly downtime.

Wind Turbine Generator

Wind turbines’ complex systems may include commutators, slip rings, coils, cooling systems, etc., and faults can be detected early using acoustic imaging, while thermal imaging cameras and digital multimeters can be used to verify the health of mechanical and electrical components.

Wind_Turbine_Graphic_01.png

 

 

Wind_Turbine_Graphic_02.png

Pitch System

Pitch control systems contain variable frequency drives and the system's variable frequency drive, motor, and hydraulic components should be checked frequently for voltage levels, electrical hot spots, solenoid function, and signs of wear.

Yaw System

The yaw system involves bearings, brakes, calipers, and pistons, all of which can overheat. Using fixed smart infrared sensors for continuous monitoring, early warnings of failures can be obtained.

Gear Box

Gearboxes must function properly even in harsh weather conditions, and checking the temperature and condition of gearbox components is critical to equipment operating efficiency and asset health.

 

Pad-mount-transformer-FLIR-thermal.jpg

Pad-mount Transformers

Regular temperature monitoring using advanced diagnostic thermal imaging cameras can help you easily inspect and monitor the temperature distribution on the outside surface of each transformer to catch impending failures before they occur. It will show you what the naked eye can’t see—hot spots that indicate overheating parts —so you know where to investigate further.

MV-circuit-breakers-FLIR-thermal.jpg

MV Circuit Breakers

While above-ground MV circuits are easier to access, they require
frequent inspections with a thermal camera and test & measurement tools to ensure none of the connections are loose or damaged connections.

Substations-FLIR-Thermal.jpg

Substations

Regularly scheduled electrical inspections with thermal imaging cameras along with surveys for SF6 insulation leaks with a gas detection camera will ensure equipment keeps working and wind
farm operators meet safety regulations governing their equipment.

Transmission-FLIR-Thermal.jpg

Transmission

Every system has a lot of small connections, often located high up out of reach. Connections get hot before they fail. Conducting regular surveys of substations and transmission lines using a thermal imaging camera can give you a full picture of potential problems.

FLIR Products for Wind Power Maintenance

FLIR offers a range of handheld and fixed monitoring tools as well as inspection and analyzing software—all designed to monitor the system and components and ensure the operating efficiency of wind power stations.

Professional Reports

Software that Helps Your Customer and Your Business

The right image analysis and reporting software can greatly improve your business by making it easier for you and your customers to understand the problem and feel confident that you fixed it.

The advanced analysis and decision-making support offered in FLIR Thermal Studio Pro includes a rich set of measurement tools, batch processing, the ability to pre-plan inspection routes, and customized report templates.

Infrared Thermography Training Resources

Equip your staff with inspection skills through infrared thermography training courses offered by  the Infrared Training Center. We also offer online and onsite training courses for large groups and organizations looking to improve their thermal inspection skills.

 

Request Info

Optin

By submitting you agree to FLIR's privacy policy and cookie policy.