Flir Total Solution for EV Battery Industry

How Flir Supports Quality & Safety Throughout EV Battery Assembly

Identify potentially poor connections and underperforming cells and modules

Battery Pack Quality and Safety Assurance

Interconnections between cells, packs, and modules are welded and mechanically assembled connections; poor or loose connections will heat disproportionally. The interconnections between cells, packs, and modules are critical, as poor or loose connections can lead to uneven heating. Our thermal cameras provide real-time, non-invasive thermal imaging data at every step, helping manufacturers identify defects, optimize thermal management, and ensure EV batteries meet quality and safety standards at every production stage.

Predictive maintenance fault components

BMS Testing Support

Thermal cameras play a vital role in predictive maintenance by providing critical temperature data that empowers the battery management system (BMS) to make real-time decisions to maintain safe and efficient battery operation. This proactive approach to thermal management and fault detection helps maximize the performance, longevity, and safety of EV batteries.

Detect potentially dangerous conditions

Thermal Runaway Monitoring

During the assembly process, manufacturers partially or fully charge battery cells and modules, which can lead to rising temperatures. Unchecked thermal runaways pose a high risk; Flir's thermal imaging technology can identify dangerous situations and conditions. When a thermal camera identifies an abnormally hot cell, the BMS can quickly isolate or cool the affected cell to prevent further escalation.

Flir Products for the EV Battery Industry

At Flir, we value our customers’ needs, which allows us to provide tailored solutions that empower them to meet their challenges with full force. Our passion for the advancement of technology in battery thermal testing signifies the trust, safety, and reliability that we have built over the years, creating together a sustainable future.