
Condition Monitoring
Industrial Condition Monitoring, Built Around Your Entire Plant
Flir thermal, acoustic, OGI, and electrical tools deliver real-time condition monitoring across mechanical and electrical assets—so you can act before failures, improve OEE, and keep production on spec.

Predict the Unpredictable
There are lots of ways to decide when to perform equipment maintenance:
- Let the equipment run until it fails
- Schedule regular repairs regardless of condition
- Monitor equipment to track loss of performance
Or—get proactive. Build a cost-effective condition monitoring program to investigate the root causes of equipment failure. This can include:
- Routine thermal inspections of electrical and mechanical equipment to discover failing wires, fuses, belts, and motors before they cause shutdowns
- Acoustic inspections on air compressors, vacuum systems, or industrial gas systems to discover leaks that could raise energy costs
- Continuous monitoring of equipment for early signs of misalignment, wear, and tear
By regularly collecting this data, your team can easily pinpoint the optimal time for maintenance and even improve equipment, so failures don't happen again.

Detect Air Leaks, Partial Discharge, and More with Acoustic Imaging Cameras
Whether you are facing air leaks, specialized gas leaks, electrical discharges, or corona, consider incorporating Flir’s range of industrial acoustic imaging detectors to identify these issues swiftly and safely. Explore Flir’s acoustic imaging camera models, all of which are designed to enhance safety, reduce maintenance costs, and improve operational efficiency.

Streamline Inspections, Organize Data, and Manage Condition Monitoring Activities Across Maintenance Teams
Whether you're working with a handheld thermal imaging camera, acoustic imaging camera, or optical gas imaging (OGI) camera, the best solution for organizing and managing condition monitoring programs is Flir Thermal Studio Suite. This subscription software offers the organizational features and advanced processing needed for predictive maintenance on critical components, system troubleshooting, and increased productivity.
Flir Thermal Studio Pro is a desktop software offering batch image processing, advanced image analysis, and access to Flir Route Creator: a feature that lets users create their own inspection map and download it to a Flir camera with Inspection Route enabled.
When paired with the Flir Ignite™ cloud service for direct image back up, Flir Thermal Studio software ensures accurate data collection that helps predictive maintenance crews spot problems before they cause critical failures.